Discover how the ThermaSize tool can help you calculate the right pipe size for your network.
Pipe size calculator
How to use the ThermaSize tool?
What is the ThermaSize tool?
The ThermaSize tool is used to determine the size of pipe that is necessary in your network. This is done by a calculation and a graph to complement the calculation. The power loss to the surroundings through the insulation (determined in section A and B) can also be calculated (A & B) for your network or part of the network. With the desired power (section C) and the medium temperature drop between flow and return (C), the flow of the system can be determined (section D) and with this flow suggestions for the pipe size are given in (D). These sizes and flow values can be set in the graph (E) to determine the pressure loss of the different sizes. Usually you will have demands on this pressure loss to be within limits. The best choice of pipe size will now become more obvious, usually the smallest size that has acceptable pressure loss. The ThermaSize tool will give you a good way to choose a pipe size and lets you calculate heat loss of the pipe to surroundings.
1. Pipe power loss (A-B)
With the U-value, pipe length and the medium to soil temperature difference, the actual power loss to the surroundings can be calculated. The calculation is based on the formula P=DT*U*L.
In section A of the disc, the DT and U-value are combined, and subsequently in section B, at the specified pipe length, the corresponding power loss can be found.
An example (see the Picture 1): With a DT of 10°C and a U value of 0.3 W/mK, we find at 100 meters of pipe length ~300 W Power loss. The U-values for the different Flexalen® PB pipe products can be obtained from the Downloads page.
2. Medium volume flow (C-D)
With the demanded power (that is necessary for all users in your part of the network, including heat losses) for a heating situation and the medium temperature drop (C) between flow and return, the volume flow (F) and the necessary pipe (d) size for flow with appropriate flow speed are calculated with F=P/(4.19*DT).
As an example, in Picture 2: With a desired power of 500 kW and a temperature drop of the medium of 10°C, we get ~11 L/s. At this flow, we could select a pipe size of 110 or 125 mm.
3. Pipe pressure drop (E):
On the back of the disc, the pressure drop of the medium in the selected pipe can be determined. At the necessary volume flow, we travel horizontally through the graph until we find the line for the pipe size we want to check.
For example, in picture 3, we find at 11 L/s ~150 Pa/m for the 125 mm pipe and ~270 Pa/m for the 110 mm pipe. If the demand on pressure drop is that we must design the pipe system to stay below 300 Pa/m, the 110 mm pipe is the pipe of choice in this case because it is the most economical (smallest) solution.
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