Prefabricated Parts

Pre-built for success

Built for protection. Proper installation of insulation forms the basis of a heating system that functions properly. While protection of simple and continuous installations is relatively straightforward, it can be complicated by the need to protect a system full of arches and branches.

Experienced installers may not have problems with such environments, but time on the job will still be increased. That’s why we offer preformed ThermaSmart PRO and ThermaEco FRZ parts. It’s manufactured to bring you ease of assembly and excellent insulation properties, even in difficult settings.

Built for speed

ThermaSmart PRO and ThermaEco FRZ polyethylene elbows and tees bring you fast, professional results on pipe bends, branches and other places where insulation is difficult to install. Prefabricated to provide easy and efficient assembly, they reduce the number of thermal bridges to ensure maximum system efficiency with minimal cost of operation.

Help for installers

Thermaflex offers installers energy savings calculation tools, complete toolboxes and trainings on request.

Get in touch

Thermaflex International
Netherlands
+31 416 567 777

View all our offices

Sustainability

Fully recyclable
Environmental Product Declaration (EPD) available
Download it in the knowledge center!
Fire
ThermaSmart PRO
Excellent flame extinguishing properties
BS 476 part 7 class1 and part 6 class 0
DIN 4102 B1
SBI B_L, s1, d0
IMO FTP Code res. MSC.61(67) smoke generation according ISO 5659-2 (1994)
ASTM E 84 25/50
UL 94
ThermaEco FRZ
Good flame extinguishing properties
BS 476 part 7 class1
DIN 4102 B1
SBI E_L
Health

Produced without (H)CFC
Complies to REACH
Complies to VOC (Volatile organic components)
Complies to RoHS (Restriction of Hazardous Substances)
Certificates

ThermaSmart PRO
CE system 1 certified (including 3rd party control)
Bureau Veritas approved for shipbuilding
Approved for Airbus
ThermaEco FRZ
CE system 3 certified
UV

ThermaSmart PRO
UV resistance tested per ISO 4895-2 Xenon-arc
Insulation

ThermaSmart PRO
Flexible thermoplastic foam
Excellent insulation properties
Lambda 0.038 W/mK at 40°C (EN ISO 8497)
Lambda 0.034 W/mK at 0°C (EN ISO 8497)
ThermaEco FRZ
Semi-flexible thermoplastic foam
Excellent insulation properties
Lambda 0.040 W/mK at 40°C (EN ISO 8497)
Lambda 0.036 W/mK at 0°C (EN ISO 8497)
Water

ThermaSmart PRO
Closed cell structure for excellent water vapor barrier
Water vapor resistance ϻ-value ≥ 10.000 (EN13469)
Water absorption WS01 (EN 13472)
ThermaEco FRZ
Closed cell structure for good water vapor barrier
Water vapor resistance ϻ-value ≥ 3500 (EN13469)
Water absorption WS05 (EN 13472)
Service temperature

Wide service temperature range
Minimum -80°C
Maximum 95°C (EN 14707)
Additional information

For more details contact Thermaflex or download the technical datasheet!
Availabilities

Standard diameter range from 12 up to 60 mm
Standard thickness of 13 and 20mm
Color: grey

ThermaSmart PRO tubes

Prefabricated parts Elbows 45° and 22.5°

Download

Safety Data Sheets

Insulation: ThermaEco FRZ	PDF	309 KB	Preview	Download	Mail
Safety Data Sheet: ThermaEco FRZ (Vers. 2/2015)
Insulation: ThermaSmart PRO	PDF	318 KB	Preview	Download	Mail
Safety Data Sheet: ThermaSmart PRO

Declaration Of Performance

DoP ThermaSmart PRO pre-fabrications	PDF	475 KB	Preview	Download	Mail
Declaration of Performance (No. 01/2/C/2014): ThermaSmart PRO pre-fabrications. The Declaration of Performance is a key part of the Construction Products Regulation. It provides information on the performance of a product. Each construction product covered by a European harmonised standard or for which a European Technical Assessment has been issued needs this Declaration and has to be CE marked. This helps increase transparency and improves the functioning of the Single Market.
DoP ThermaEco FRZ pre-fabrications	PDF	1201 KB	Preview	Download	Mail
Declaration of Performance (No. 02/2/C/2014): ThermaEco FRZ pre-fabrications. The Declaration of Performance is a key part of the Construction Products Regulation. It provides information on the performance of a product. Each construction product covered by a European harmonised standard or for which a European Technical Assessment has been issued needs this Declaration and has to be CE marked. This helps increase transparency and improves the functioning of the Single Market.
DoP ThermaEco FRZ	PDF	337 KB	Preview	Download	Mail
Declaration of Performance (No. 04/2/B/2013): ThermaEco FRZ The Declaration of Performance is a key part of the Construction Products Regulation. It provides information on the performance of a product. Each construction product covered by a European harmonised standard or for which a European Technical Assessment has been issued needs this Declaration and has to be CE marked. This helps increase transparency and improves the functioning of the Single Market.
DoP ThermaSmart PRO tubes	PDF	723 KB	Preview	Download	Mail
Declaration of Performance (No. 23/1/B/2015) The Declaration of Performance is a key part of the Construction Products Regulation. It provides information on the performance of a product. Each construction product covered by a European harmonised standard or for which a European Technical Assessment has been issued needs this Declaration and has to be CE marked. This helps increase transparency and improves the functioning of the Single Market.

Environmental Certifications

ThermaSmart PRO - EPD	PDF	1111 KB	Preview	Download	Mail
In order to help you reach your sustainable targets, we have designed our ThermaSmart PRO range of products in a responsible way. This declaration is an Environmental Product Declaration (EPD) in accordance with ISO 14025. EPDs rely on 3rd party verified Life Cycle Assessment (LCA) to provide information on a number of environmental impacts of products over their life cycle.
ThermaEco FRZ - EPD	PDF	1111 KB	Preview	Download	Mail
In order to help you reach your sustainable targets, we have designed our ThermaEco FRZ range of products in a responsible way. This declaration is an Environmental Product Declaration (EPD) in accordance with ISO 14025. EPDs rely on 3rd party verified Life Cycle Assessment (LCA) to provide information on a number of environmental impacts of products over their life cycle.

Certificates

Bureau Veritas Marine & Offshore division type approval certificate	PDF	403 KB	Preview	Download	Mail
Ship Building, Steering wheel certificate 19786/B0 BV
RoHS - ThermaSmart	PDF	463 KB	Preview	Download	Mail
Restriction of Hazardous Substances directive (RoHS) is a directive on the restriction of the use of certain hazardous substances in electrical and electronic equipment. The directive restricts the use of six hazardous materials; Lead, Mercury, Cadmium, Hexavalent Chromium, Polybrominated biphenyls, Polybrominated diphenyl ether. This an European legislative initiative to solve the problem of toxic waste.
Ecospecifier Certificate - ThermaSmart	PDF	197 KB	Preview	Download	Mail
Reference number: 0910276AU. Ecospecifier Product Assessment Certificate for ThermaSmart. (November 2010).
Bureau Veritas EC Type Examination certificate ThermaSmart PRO	PDF	409 KB	Preview	Download	Mail
Certificate number: 28587/B0 EC.
Ecospecifier Certificate - ThermaEco FRZ	PDF	197 KB	Preview	Download	Mail
Reference number: 0910276AU. Ecospecifier Product Assessment Certificate for ThermaEco FRZ. (November 2010).
RoHS - ThermaSmart PRO	PDF	451 KB	Preview	Download	Mail
Restriction of Hazardous Substances directive (RoHS) is a directive on the restriction of the use of certain hazardous substances in electrical and electronic equipment. The directive restricts the use of six hazardous materials; Lead, Mercury, Cadmium, Hexavalent Chromium, Polybrominated biphenyls, Polybrominated diphenyl ether. This an European legislative initiative to solve the problem of toxic waste.

Discover all Insulation products